Magnetic Support Pins

Product Application:

Specifically designed to address the challenges of printing and placement on high-density double-sided PCBs, where rigid pins and fixtures consume significant setup time and risk damaging components or PCB microcircuits. The pin module provides a permanent solution to top plate issues on printers and placement machines, enabling effortless operation for anyone.

Product Advantages:

1. Simple Operation: Directly insert between two guide rails; no precise alignment of the PCB is required.

2. Enhanced Efficiency: Significantly reduces time during line changeovers compared to original hard pins.

3. Versatility: Compatible with any PCB and any brand of printing press.

4. Safety and Reliability: Features a 6mm large-diameter anti-static rubber cap that directly supports components, preventing damage to parts or microcircuits caused by misalignment.

5. Durability: Utilizes precision mechanical principles to ensure a service life of 5-8 years under normal operation (with a one-year free warranty).

Technical Specifications:

1. Dimensions: Length 365mm × Width 42mm. Height can be customized with an additional base according to specific machine requirements.

2. Pin Specifications:

Maximum extension per pin: 13mm

Anti-static rubber cap diameter: 6mm

Anti-static rubber cap height: 4.5mm

Anti-static rubber cap wall thickness: 2mm

Center-to-center distance between pins: 14mm

Pins arranged in a square pattern.

3. Pin Force:

Maximum force capacity for entire module: 137N.

4. Anti-static parameters: Below 1000MΩ

Applicable Models:

1. All printing machines on the market, including DEK, MPM, GKG, DESEN, etc.

2. Various pick-and-place machines, including PANASONIC, FUJI, SIEMENS, JUKI, YAMAHA, SAMSUNG, PHILIPS, SONY, SANYO, etc.

Operating Instructions:

1. First place the pin modules onto the printer's support platform. Determine the number of pin modules based on the PCB size. As the PCB is conveyed through the printer's track and enters the printing platform, the platform simultaneously rises.

2. If the pins on the pin-up module contact component pins on the PCB, they will automatically retract. Then lock the pin-up module. This allows the pins to form a fixture-like shape based on the component layout of the PCB.

3. Removing the PCB reveals the current overall pin distribution.

4. For subsequent printing of PCBs of the same model, the PCB is directly conveyed via the printer track onto the platform. The pre-positioned pin modules then support the PCB to commence printing.

5. When changing lines, simply loosen the pin module wrench and repeat Step 1 for effortless line changeover. Replacing the original hard pins took approximately 30-150 minutes, whereas the current pin module requires less than 10 seconds, significantly boosting changeover efficiency and reducing labor costs.